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Dust Collection Equipment

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Dust Collection Equipment

High Temperature Pulse Jet Bag Dust Collector

The GMC pulse bag dust collector is a new type of dust collector developed by our company by introducing, digesting, and absorbing foreign technologies while incorporating Chinese characteristics. This pulse bag dust collector utilizes high-pressure (0.5-0.4 MPa) high-flow pulse valves to jet dust through each filter bag individually. It can collect over 99.9% of fine dust (particles ≤ 5 μm, content ≥ 70%) from gases containing large amounts of fine dust. It operates stably in exhaust gas dust removal from kilns, dryers, coolers, and other applications, with emission concentrations below 100 mg/Nm³. This type of dust collector is leading the domestic market. Under current environmental protection requirements, it is widely used not only in cement plant dust control but also in the deep processing of non-metallic mineral micropowders. It also has promising application prospects in the power, chemical, metallurgical, and steel industries.

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  • Structure and working principle

    1. Pulse bag dust collector structure The equipment mainly consists of the following parts:

    (1) Box: including bag chamber, pre-dust collection chamber, clean air chamber, porous plate, dust bag, filter bag frame. The box is designed to withstand a pressure of 9000Pa.

    (2) Injection system: main air pipe, injection pipe, pulse valve, controller.

    (3) There are two types of ash hopper and ash discharge part: one is that the ash hopper is directly connected to the ash discharge valve, and the other is that the ash hopper is connected to the ash discharge valve through a conveying device (such as a screw conveyor). The pulse bag dust collector body is designed with a full-steel structure, and the plate is cold-stamped to increase strength and improve equipment quality. This pulse bag filter not only handles ambient temperature gases, but its structure is also suitable for handling high-temperature gases. If insulation is required, the outer shell can be insulated with a double layer of LBY lightweight rock wool board. The outer shell is protected with 0.5mm thick galvanized sheet metal and installed using a new pull-out rivet process. Different filter media and filtration air velocity are selected based on the operating environment.

    2. Working Principle
    Dust-laden gas enters the enlarged hopper of the dust collector for pre-collection. It is then distributed between the filter bags via guide plates, where dust is retained on the outer surfaces of the bags. To minimize the equipment resistance (>1200Pa), high-pressure gas is pulsed through a solenoid valve. Compressed air (0.5-0.7MPa) is ejected from the perforations of the blowpipe (called the primary air) through a venturi. This induction channel induces ambient air (called the secondary air) several times the primary air volume into the dust bag, where it expands rapidly and, along with the reverse airflow, shakes off dust, achieving the desired cleaning effect. Using a microcomputer automatic control device, the cleaning cycle and pulse spray time are adjusted according to the dust, so that the dust collector can operate within the specified range.

    3. Selection parameters and selection principles

    (1) The main technical parameters for selecting a pulse bag dust collector are air volume, gas temperature, dust concentration and humidity. According to the process design air volume, gas temperature, dust concentration, the maximum value is slightly smaller than the value in the technical performance table. The corresponding pulse bag dust collector model is the required pulse dust collector model. The dust filter bag used is determined according to the inlet concentration, gas temperature and humidity content.

    (2) The gas consumption in the table is the case of centralized air supply in Plant I. If an air machine is used alone, the actual gas consumption should be increased to 1.5 times the value in the table.

    (3) In the compressed air consumption column, the consumption mentioned is the gas consumption of the equipment of this model.

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About Us
Nantong Alisen Environmental Protection Technology Co., Ltd.
Nantong Alisen Environmental Protection Technology Co., Ltd.
Nantong Alisen Environmental Protection Technology Co., Ltd. is a China High Temperature Pulse Jet Bag Dust Collector Suppliers and Custom High Temperature Pulse Jet Bag Dust Collector Factory. Founded in 2007, Nantong Alisen Environmental Protection Technology Co., Ltd. is located in Qutang Town Industrial Park, Haian City, Jiangsu Province. It has two wholly-owned subsidiaries, namely Nantong Tengpeng Import and Export Co., Ltd. and Nantong Ailisen Environmental Protection Technology Co., Ltd. As a technology-oriented company focusing on fertilizer machinery and building materials machinery, we have been committed to the design and manufacturing of various types of fertilizer machinery and building materials machinery for many years. The company boasts strong design and development capabilities, with its products covering a wide range and featuring high technological content. Many of its products lead the industry both domestically and internationally. Its main products include rotary kilns, drum granulators, dryers, coolers, coating machines, crushers, conveyors, dust collectors and other equipment, which are widely used in major chemical fertilizer manufacturers. These products are applied in complete production lines for compound fertilizers, organic fertilizers, bulk blending fertilizers (BB fertilizers), potassium sulfate, etc. With experienced technicians and mature process design concepts, the company can provide users with a full set of services, including process design for compound (mixed) fertilizer complete sets, equipment production, formula customization, equipment installation and on-site training. While supplying users with a full set of equipment, the company also provides technical upgrading and transformation services in terms of new production capacity and environmental protection for old fertilizer production enterprises. Adhering to the business philosophy of "Customer First, Quality-Oriented, Reputation as Solid as a Tripod, and Service Supreme", the company strives to meet the personalized needs of customers and provide high-quality services. It takes customer satisfaction as the criterion for measuring the enterprise, thus winning the trust and support of a large number of customers. At the same time, we warmly welcome experts and colleagues at home and abroad to visit for guidance, discuss cooperation and create a better future together.
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